News and updates from the world of artisan gelato.
📦 Buying in 20-25 kg industrial packs: when it pays off
Many manufacturers offer the option of supplying powder products in 20 or 25 kg industrial packs. This makes it possible to achieve good cost savings; the downside, however, is that you have to commit to purchasing a set quantity of product. This solution can be particularly worthwhile when annual consumption exceeds 1,000 kg of base or 200-250 kg of neutral.
🧼 Hygiene and bacteria prevention in the lab: 8 practical tips
Some practical measures to reduce the risk of bacterial contamination in the lab:
- Personal hygiene: for example, if you sweat while mixing a product, drops of sweat could fall into the container; if you have a cut or abrasion, this can contaminate the product.
- Clean and disinfect batch freezers and pasteurizers before starting work.
- Always keep paste containers clean: in warm weather, mold can form, often caused by condensation.
- Thoroughly clean the gelato display case, including underneath where air circulates.
- Use only clean cloths and sponges in the lab, changing them regularly.
- After peeling bananas, wash and disinfect your hands thoroughly: banana peel residue can remain under the nails and may contain germs.
- Never place buckets or containers directly on the floor: always use trolleys or washable plastic surfaces, for proper hygiene.
- After using the immersion blender, disassemble the mixing shaft and separate its tubes, washing the inside of each tube thoroughly.
🔬 The refractometer: a useful tool for correcting the mix
The refractometer is a useful tool in the lab: it lets you read the sugar content (degrees Brix) of the gelato mix and, if needed, correct it before churning (mantecazione), for more consistent, higher-quality results.
🔪 Sharp scraper blades: the secret to perfect gelato straight from the batch freezer
To always get perfect gelato out of the batch freezer, the scraper blades must always be well sharpened: with worn blades, there is a chance of ending up with soft gelato, even if the Brix was perfect.
🍮 Tiramisù paste too intense? How to balance it with vanilla and mascarpone
A practical tip for anyone who finds commercial tiramisù pastes too intense in flavor, with a small trick in the lab:
- For every 30-40 g of tiramisù paste, add 10-15 g of vanilla paste.
- Add a pinch of salt only to the vanilla paste and mix it in well before combining it with the tiramisù paste: this way the salt distributes more evenly and enhances sweetness without being noticeable itself.
- To round out the flavor, you can also add mascarpone to the mix: as a rough guide, about 500 g per 4 liters of mix.
- After blending everything together, check the Brix level with the refractometer: adding mascarpone and pastes can push the value higher than expected.
- If the Brix is too high, correct it by adding a little fresh milk at 3.5% fat, up to a maximum of about 100 g, to bring the mix back into the right range.